Selecting a PLC for Your Application
When to choose Siemens vs Mitsubishi vs Delta. I/O sizing principles. Communication protocol considerations. HMI selection guidelines.
Request guideApplication guides, technical notes, and reference material for engineers and decision-makers. Practical content from our team based on real customer projects.
Practical guides written by our engineering team covering common application scenarios and design decisions.
When to choose Siemens vs Mitsubishi vs Delta. I/O sizing principles. Communication protocol considerations. HMI selection guidelines.
Request guideHow to spec an IMM take-out robot. Stroke calculation. EOAT design considerations. IMM signal interface basics. Cycle time expectations.
Request guideZone count selection. Thermocouple placement. Soft-start tuning. Common HRS troubleshooting. Multi-mould recipe management.
Request guideVFD rating vs motor rating. Single-phase input considerations. Cable length effects. Heat dissipation and panel cooling.
Request guideBelt width and thickness. Speed calculation. Load capacity. Drive configuration. Maintenance intervals.
Request guideClamp count selection. Power pack sizing. Safety considerations. Achievable changeover time reductions.
Request guideWiring diagram conventions. GA drawing standards. Cable schedules. Ferrule numbering. As-built documentation.
Request guideTest method selection (pressure decay vs differential). Fixture design. Cycle time calculation. Achievable sensitivity. Validation requirements.
Request guideSpreadsheet-based calculator for motor power, gearbox ratio, and conveyor speed calculations. Available on request.
Request calculatorComparison of PLC, VFD, and HMI brands with strengths, typical applications, and price tiers. Helps with selection.
Request cross-refStandard IMM signal interface for take-out robot integration. Pin allocations for major IMM brands.
Request referenceCable size selection tables for motor circuits, control circuits, and communication cables. Indian standard ratings.
Request tablesQuick reference: IP54 vs IP65 vs IP66 selection criteria. When to specify each rating.
Request guideIndian and international safety standards relevant to industrial automation. Common compliance requirements.
Request summaryAs labour costs rise and OEE pressure increases, manual take-out from IMMs is becoming a competitive disadvantage. The case for automation in Indian moulding houses.
Read articleManual mould clamping costs more than just changeover time. Calculating the true cost — operator time, OEE loss, safety risk, mould damage.
Read articleTrade-offs between Indian-built and imported automation equipment. When each makes sense for your operation.
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